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How To Install Bushwacker Fender Flares On Chevy

We bought our truck with overlanding in mind.  But it was only this summertime with the traction of our new all terrain tires that we really started throwing up dirt and pebbles. Later on one particularly noisy shower of mud clots and rocks as we accelerated from a muddy country road to highway speeds, we agreed it was fourth dimension for some upgrades to our beloved Dodgy Two.  We need more of a buffer between our tires and truck.  Nosotros need some proper fender flares.

That is why we are thrilled to exist working with Bushwacker to endeavor out their Pocket Style Fender Flares. These flares were meant for offroad adventures. These flares include a UV finish to prevent chalking. Whether y'all choose to paint the flares to friction match your truck paint or keep the original blackness matte design is upwards to yous. The warp-resistant Dura-Flex 2000 material is designed to accept on all challenges while on the trail. The riveted aesthetic fits and then delightfully with our 1970 Avion truck camper. Not only are they stylish, functional, and durable but they are also simple enough to install for any apprentice to tackle on a free afternoon and come away with a deep sense of accomplishment.

Unlike most of the custom work nosotros exercise on our Avion truck camper, installing these fenders is a piece of cake. The bolt on flare looks similar information technology involves a lot of trunk work, just actually only uses factory holes on the truck body. The kit includes all the screws, bolts, clips and other hardware needed to consummate the installation project. Pretty much all we needed was a screwdriver, wrench, and box cutter. We as well had a mat to kneel on while installing the flares which was also a welcome convenience.

Installing Bushwacker Fender Flares

The directions we provide are a combination of the installation instructions provided past Bushwacker and our own experience. Please also refer to the directions that come up with your particular flares every bit they may deviate from ours in of import means.

Bushwacker Fender Flares Packet Overview

Kit comes with

  • 4 fender flares
  • (4) #10 U clip
  • (14) #viii 3/four″ PH Screw
  • (four) 1″x1.five″x0.1″ Blackness Mylar Tab
  • (34) 5/xvi ten 18 x3/viii″ SS Torx Screw
  • (34) 0.320 x 0.700 ten 0.03 SS Washer
  • (34) 5/xvi-eighteen Jam Pivot. Nylock Nut
  • (i) T-45 Torx Fleck
  • (1) Border Trim Tool
  • 312″ of Large Wiper Manner Edge Trim

Bring your own

  • #2 Phillips Screw Driver
  • Socket Wrench
  • 8mm Socket
  • 1/2" Wrench
  • Box cutter / utility knife
  • Awl or other pointed tool
  • Flashlight / work lamp
  • Soap / water / cloth to clean off fender area
  • Mat / knee pads (optional but a definite plus)

Preparing the Truck For Install

Bank check the Fender Flares for Fit

Before installing the fender flares, there are a few precautions to take. Outset, confirm the fit of the fenders. While the installation instructions acknowledged that some sanding or cutting might exist necessary, our most manufacturing plant status 2022 Ram 3500 truck fit perfectly. We thought we might accept to remove the "Hemi six.4 Liter" decal on our truck merely a quick test placing the fender flares in position demonstrated that we had enough space.

Upgrading our overland rig with "do it yourself" installation of Bushwacker Fender Flares on a 2022 Ram 3500.
Testing fit before installation
Upgrading our overland rig with "do it yourself" installation of Bushwacker Fender Flares on a 2022 Ram 3500.
Removing factory bolts.

Pigment the Fender Flares (Optional)

While the flares do have a durable UV finish then that they can be mounted to the truck as-is, you have the choice of painting them to lucifer yous truck or some other color. If you lot desire them painted, at present is the fourth dimension, before they are mounted to the truck. Refer to the installation instructions on how best to paint the flares. We like the matte black expect so nosotros don't bother painting the flares.

Ensure Allowances for Modifications

If you have lifted your truck, increased your bike size, installed a snorkel, or other modifications that may have effected the fender area, exist sure to bank check for whatsoever modifications needed to accommodate the new flares. There should be a 4" clearance between fenders and exhaust pipes. Yous may also need bump stops or steering stops to ensure that the tire does non contact the fender.

Remove Mill Fender Hardware

We remove the factory guards and other screws around the fender. Utilise an 8mm socket wrench to remove four screws in the front fender and six in the back. Be certain to pay attention to the installation directions to know what to remove and what to leave. Many of these points volition be reused for mounting the fender flares.

Upgrading our overland rig with "do it yourself" installation of Bushwacker Fender Flares on a 2022 Ram 3500.
Removing manufactory screw
Upgrading our overland rig with "do it yourself" installation of Bushwacker Fender Flares on a 2022 Ram 3500.
Removing factory trim

Clean Work Expanse

If y'all are at all like us, y'all accept a semi-permanent layer of mud around the fenders. We don't carp with car washes, so trunk work such every bit this requires at charter some spot cleaning around the work expanse.

Embrace Exposed Metal

Exposed metal and fasteners effectually the fender should be treated with rust resistant paint. Proceed in heed that screws and other attachments effectually the flares volition exist removed to make room for the flares. So make sure they are out of the style before painting.

Applying Edge Trim

Arguably the most challenging step is applying edge trim to the fenders.  It's not that challenging, it's just the most variable. The trim is quite similar to large wiper trim. It includes an agglutinative strip. So, all you lot need to practice is carefully remove the red tape along the adhesive strip and apply the edge trim to the upper portion of the fender. This trim isn't for the entire fender, only the upper portion which is exposed to wind and rain. As an alternative visual, call back most what comes in contact with the painted portion of your truck, such every bit the blue pigment. There is just enough border trim the encompass the intended portion of the fender, so only utilize it as directed.

To beginning, remove 3 inches of the red tape, position the trim at the start of its application point, and press along the adhesive strip to secure the trim. Be sure to continue the loose red record attainable. Once the fist section is attached, yous can position the trim easily forth the fender without the adhesive in the way, and so and then pull the scarlet tape to expose the agglutinative forth that section. In this way, I tin easily work in one foot sections with confidence along the rest of the flare.

Upgrading our overland rig with "do it yourself" installation of Bushwacker Fender Flares on a 2022 Ram 3500.
Installing border trim to flare.
Upgrading our overland rig with "do it yourself" installation of Bushwacker Fender Flares on a 2022 Ram 3500.
Cut edge trim to fit around headlights section of flare

Plumbing fixtures the Front Flares

In that location are a few points along the front fender flare where notches will have to be cut into the trim to let it to follow tight turns in the flare without stretching the trim. The trim is relatively like shooting fish in a barrel to cut with a abrupt box cutter. Merely exist certain to cutting the sections of the trim that will exist subconscious behind the flare rather than annihilation that will be visible once the flare is mounted.

Pocket Rivets

With the edge trim in identify its time to install the pocket hardware. While these create a bolted / rivet effect, the are, in fact, a uncomplicated combination of spiral, washer, and nut. The SS Torx Spiral and Washer are inserted through the precut holes with a Nylock Nut on the back to secure them. While the flares come with a fix of 34 screws, washers, and nuts for each pocket, its washed in no fourth dimension.

Upgrading our overland rig with "do it yourself" installation of Bushwacker Fender Flares on a 2022 Ram 3500.
The rivet await is actually made with a bolt, washer, and nut.
Upgrading our overland rig with "do it yourself" installation of Bushwacker Fender Flares on a 2022 Ram 3500.
Yes, these are not actual buck rivets. Just they still look so cool!

Mount the Fenders In Identify

Preparing Mount Points

1 of our favorite aspects of the Bushwacker Fender Flares is that nosotros practice non accept to alter the body of our truck in any permanent way. Instead, the fenders are mounted using preexisting factory holes. That said, there is one hole that needs special attention. At the centre (top) of each fender is an extra large, oval hole. This is what the Mylar Tab and "U" Clip is for.  Cover the oval hole with the Mylar Tab and and then slip the "U" Clip around the tab and sheetmetal border.  Use an Awl or other similarly pointy tool to poke a whole in the Mylar Tab, using the Clip every bit a guide.  The Tab is quite flexible, so we wind upward using a pocket-size screw commuter since we can not notice an Awl at that moment.

Installing the Fender Flares

Next, all nosotros have to do is screw the fenders in place. The main challenge here is seeing and accessing the points. Information technology helps to take a second person agree the flare in identify while installing the first few screws. A flashlight, headlamp, or pocket-sized work low-cal also makes a huge difference when working in the wheel wells. We used a battery powered LED work lamp to illuminate the dark workspace. Equally with any projection, screw in the flare loosely until all the screws are in place and and so yous tin tighten the screws.

Upgrading our overland rig with "do it yourself" installation of Bushwacker Fender Flares on a 2022 Ram 3500.
Screwing flare in place.
Upgrading our overland rig with "do it yourself" installation of Bushwacker Fender Flares on a 2022 Ram 3500.
Tightening flares in place.
Upgrading our overland rig with "do it yourself" installation of Bushwacker Fender Flares on a 2022 Ram 3500.
Last cleanup.

Adjusting the Edge Trim

In one case the fender flares are in place, at that place is one last piece to consummate. The border trim is now firmly squeezed against the body of the truck, but may be a little warped. Fortunately, the Bushwacker kit includes a plastic edge trim tool. The strait end of the tool fits betwixt the edge trim and fender flair to ensure even spacing between the two. The curved end loops nether the portion of the edge trim touching the truck body. Running the tool forth the length of the border trim settles the trim in place for maximum effectiveness and a better overall wait.

Using the flat end of edge trim tool.
Upgrading our overland rig with "do it yourself" installation of Bushwacker Fender Flares on a 2022 Ram 3500.
Curved side of border trim tool.

Take Them Out For A Spin

The fenders are like shooting fish in a barrel as pie to install and we are thrilled when nosotros finally have them on the road. They have held up beautifully thus far. Nosotros tin't wait to get some mud on them.

Showing off our updated Avion and truck at Shiprock.
Showing off our updated Avion and truck at Shiprock.

Source: https://roamlab.com/bushwacker-fender-flares/

Posted by: parkernineirackly96.blogspot.com

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